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Processing minimum and maximum sizes

Reference this chart for the minimum and maximum part sizes for our processing services.

Min/max part sizes for anodizing

Anodizing Guidelines
MaterialThicknessMin Flat Part SizeMax Flat Part Size
 
5052 Aluminum.040″N/AN/A
.063″1″ x 3″23″ x 23″
.080″1″ x 3″23″ x 23″
.090″1″ x 3″23″ x 23″
.100″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
6061 Aluminum.040″N/AN/A
.063″1″ x 3″23″ x 23″
.080″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
.313″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″
 
7075 Aluminum.125″1″ x 3″23″ x 23″
.190″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″

Min/max part sizes for bending

View Sheet metal & plastic Bend relief Guidelines
MaterialThicknessMin Flat Part SizeMax Flat Part SizeEffective Bend Radius @ 90°Max Bend LengthMin Flange Length (Before Bend/Flat Pattern)Min Flange Length (After Bend)
90° or less (obtuse)
 
4130 Chromoly.050″.375″ x 1.5″30″ x 44″.050″44″.255″.302″
.063″.375″ x 1.5″30″ x 44″.050″44″.255″.308″
.125″.375″ x 1.5″30″ x 44″.090″30″.620″.723″
.190″.375″ x 1.5″30″ x 44″.125″18″.620″.782″
.250″.375″ x 2.5″30″ x 44″.170″16″1.150″1.367″
 
5052 Aluminum.040″.375″ x 1.5″30″ x 44″.024″44″.255″.286″
.063″.375″ x 1.5″30″ x 44″.035″44″.255″.303″
.080″.375″ x 1.5″30″ x 44″.045″44″.255″.313″
.090″.375″ x 1.5″30″ x 44″.032″44″.255″.326″
.100″.375″ x 1.5″30″ x 44″.125″44″.368″.463″
.125″.375″ x 1.5″30″ x 44″.125″44″.368″.476″
.187″.375″ x 1.5″30″ x 44″.250″44″.620″.798″
.250″.375″ x 2.5″30″ x 44″.250″44″1.150″1.371″
.375″N/AN/AN/AN/AN/AN/A
.500″N/AN/AN/AN/AN/AN/A
 
Brass.040″.375″ x 1.5″30″ x 44″.040″44″.255″.292″
.063″.375″ x 1.5″30″ x 44″.040″44″.255″.308″
.125″.375″ x 1.5″30″ x 44″.060″33″.368″.471″
.187″.375″ x 1.5″30″ x 44″.095″18″.620″.782″
.250″.375″ x 2.5″30″ x 44″.130″25″1.150″1.362″
 
Copper.040″.375″ x 1.5″30″ x 44″.052″44″.255″.296″
.063″.375″ x 1.5″30″ x 44″.024″44″.255″.305″
.125″.375″ x 1.5″30″ x 44″.050″44″.368″.471″
.187″.375″ x 1.5″30″ x 44″.118″44″.620″.780″
.250″.375″ x 2.5″30″ x 44″.140″44″1.150″1.365″
 
G90 Steel.030″.375″ x 1.5″30″ x 44″.045″44″.255″.286″
.036″.375″ x 1.5″30″ x 44″.045″44″.255″.298″
.048″.375″ x 1.5″30″ x 44″.045″44″.255″.298″
.59″.375″ x 1.5″30″ x 44″.063″44″.255″.311″
.074″.375″ x 2.5″30″ x 44″.063″44″.255″.320″
 
Mild Steel.030″.375″ x 1.5″30″ x 44″.045″44″.255″.286″
.048″.375″ x 1.5″30″ x 44″.045″44″.255″.298″
.059″.375″ x 1.5″30″ x 44″.063″44″.255″.309″
.074″.375″ x 1.5″30″ x 44″.063″44″.255″.320″
.104″.375″ x 1.5″30″ x 44″.063″44″.368″.459″
.119″.375″ x 1.5″30″ x 44″.063″44″.368″.466″
.135″.375″ x 1.5″30″ x 44″.100″44″.620″.742″
.187″.375″ x 1.5″30″ x 44″.125″22″.620″.781″
.250.375″ x 2.5″30″ x 44″.150″20″1.150″1.361″
.375″N/AN/AN/AN/AN/AN/A
.500″N/AN/AN/AN/AN/AN/A
 
Polycarbonate.118″.375″ x 1.5″30″ x 44″0.040″44″.288″.386″
.120″.375″ x 1.5″30″ x 44″0.085″44″.700″.848″
.220″.375″ x 1.5″30″ x 44″0.100″44″.700″.884″
 
304 Stainless Steel.030″.375″ x 1.5″30″ x 44″.080″44″.255″.294″
.048″.375″ x 1.5″30″ x 44″.080″44″.255″.307″
.060″.375″ x 1.5″30″ x 44″.070″44″.255″.314″
.074″.375″ x 1.5″30″ x 44″.075″44″.255″.324″
.100″.375″ x 1.5″30″ x 44″.187″35″.620″.732″
.125″.375″ x 1.5″30″ x 44″.150″18″.620″.740″
.187″.375″ x 1.5″30″ x 44″.130″18″.620″.784″
.250″.375″ x 2.5″30″ x 44″.225″18″1.150″1.381″
.375″N/AN/AN/AN/AN/AN/A
.500″N/AN/AN/AN/AN/AN/A
 
316 Stainless Steel.060″.375″ x 1.5″30″ x 44″.070″44″.255″.314″
.125″.375″ x 1.5″30″ x 44″.150″18″.620″.740″
.187″.375″ x 1.5″30″ x 44″.130″18″.620″.784″
.250″.375″ x 2.5″30″ x 44″.225″18″1.150″1.381″
 
Titanium Grade 2.040″.375″ x 1.5″30″ x 44″0.045″44″.255″.295″

Min/max part and countersink sizes

View Countersinking Guidelines
MaterialThicknessMin Flat Part SizeMax Flat Part SizeMin MinorMax Major
 
5052 Aluminum.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.080″N/AN/AN/AN/A
.090″N/AN/AN/AN/A
.100″N/AN/AN/AN/A
.125″1″ x 4″14″ x 46″.099″.427″
.187″1″ x 4″14″ x 46″.099″.531″
.250″1″ x 4″14″ x 46″.099″.656″
.375″1″ x 4″14″ x 46″.130″.656″
.500″1″ x 4″14″ x 46″.193″.656″
 
6061 Aluminum.040″N/AN/AN/AN/A
.063″N/AN/AN/AN/A
.080″N/AN/AN/AN/A
.125″1″ x 4″14″ x 46″.099″.472″
.187″1″ x 4″14″ x 46″.099″.531″
.250″1″ x 4″14″ x 46″.099″.531″
.313″1″ x 4″14″ x 46″.099″.656″
.375″1″ x 4″14″ x 46″.130″.656″
.500″1″ x 4″14″ x 46″.193″.656″
 
7075 Aluminum.125″1″ x 4″14″ x 46″.130″.472″
.190″1″ x 4″14″ x 46″.099″.531″
.250″1″ x 4″14″ x 46″.099″.656″
 
ABS.1251″ x 4″14″ x 46″.130″.472″
.187″1″ x 4″14″ x 46″.130″.531″
.234″1″ x 4″14″ x 46″.130″.656″
 
Delrin.125″1″ x 4″14″ x 46″.130″.472″
.250″1″ x 4″14″ x 46″.130″.656″
 
HDPE.250″1″ x 4″14″ x 46″.130″.656″
.375″1″ x 4″14″ x 46″.130″.656″
.500″1″ x 4″14″ x 46″.130″.656″
 
UHMW.375″N/AN/AN/AN/A
.500″N/AN/AN/AN/A

Min/max part sizes for deburring

MaterialThicknessMin Flat Part SizeMax Flat Part Size
 
5052 Aluminum.040″N/AN/A
.063″1″ x 5″24″ x 46″
.080″1″ x 5″24″ x 46″
.090″1″ x 5″24″ x 46″
.100″1″ x 5″24″ x 46″
.125″1″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
.375″1″ x 3″24″ x 46″
.500″1″ x 3″24″ x 46″
 
6061 Aluminum.040″N/AN/A
.063″1″ x 5″24″ x 46″
.080″1″ x 5″24″ x 46″
.125″1″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
.313″1″ x 3″24″ x 46″
.375″1″ x 3″24″ x 46″
.500″1″ x 3″24″ x 46″
 
7075 Aluminum.125″1″ x 3″24″ x 46″
.190″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
 
Brass.040″N/AN/A
.063″1″ x 3″24″ x 46″
.125″1″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
 
Copper.040″N/AN/A
.063″1″ x 3″24″ x 46″
.1251″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
 
304 Stainless Steel.030″N/AN/A
.048″1″ x 3″24″ x 46″
.060″1″ x 3″24″ x 46″
.074″1″ x 3″24″ x 46″
.100″1″ x 3″24″ x 46″
.125″1″ x 3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
.375″1″ x 3″24″ x 46″
.500″1″ x 3″24″ x 46″
 
316 Stainless Steel.063″1″ x 3″24″ x 46″
.125″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″
.375″1″ x 3″24″ x 46″
 
Titanium Grade 5.040″N/AN/A
.060″1″ x 5″24″ x 46″
.125″1″ x3″24″ x 46″
.187″1″ x 3″24″ x 46″
.250″1″ x 3″24″ x 46″

Min/max part and dimple forming sizes

View Dimple Forming Guidelines
MaterialThicknessMin Flat Part SizeMax Flat Part SizeMin Dimple SizeMax Dimple Size
 
2024 T3 Aluminum.025″1.2″ x 5.2″26″ x 56″.500″3.00″
 
5052 Aluminum.040″1.2″ x 5.2″26″ x 56″.500″3.00″
.063″1.2″ x 5.2″26″ x 56″.500″3.00″
.080″1.2″ x 5.2″26″ x 56″.750″3.00″
.090″1.2″ x 5.2″26″ x 56″1.000″3.00″
.100″1.2″ x 5.2″26″ x 56″1.000″3.00″
.125″1.2″ x 5.2″26″ x 56″1.000″3.00″
.187″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
.500″ N/A N/A N/A N/A
 
6061 Aluminum.040″1.2″ x 5.2″26″ x 56″.500″2.50″
.063″1.2″ x 5.2″26″ x 56″.500″3.00″
.080″1.2″ x 5.2″26″ x 56″1.00″3.000″
.125″1.2″ x 5.2″26″ x 56″1.25″3.000″
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
.500″ N/A N/A N/A N/A
 
G90 Steel.030″ 1.2″ x 5.2″26″ x 56″ .500″3.000″
.036″ 1.2″ x 5.2″26″ x 56″ .500″3.000″
.048″ 1.2″ x 5.2″26″ x 56″ .500″3.000″
.059″ 1.2″ x 5.2″26″ x 56″ .500″3.000″
.075″ 1.2″ x 5.2″26″ x 56″ .500″3.000″
 
Mild Steel.030″ 1.2″ x 5.2″26″ x 56″.500″3.000″
.048″ 1.2″ x 5.2″26″ x 56″.500″3.000″
.059″ 1.2″ x 5.2″26″ x 56″.500″3.000″
.074″ 1.2″ x 5.2″26″ x 56″1.000″3.000″
.104″ 1.2″ x 5.2″26″ x 56″1.250″3.000″
.119″ 1.2″ x 5.2″26″ x 56″1.2503.000″
.135″ N/A N/A N/A N/A
.187″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
.500″ N/A N/A N/A N/A
 
304 Stainless Steel.030″ 1.2″ x 5.2″26″ x 56″.500″3.000″
.048″ 1.2″ x 5.2″26″ x 56″.500″3.000″
.060″ 1.2″ x 5.2″26″ x 56″.750″3.000″
.074″ 1.2″ x 5.2″26″ x 56″1.000″3.000″
.100″ 1.2″ x 5.2″26″ x 56″1.250″3.000″
.125″ 1.2″ x 5.2″26″ x 56″1.250″3.000″
.187″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
.375″ N/A N/A N/A N/A
.500″ N/A N/A N/A N/A
 
316 Stainless Steel.060″ 1.2″ x 5.2″26″ x 56″.750″3.000″
.125″ 1.2″ x 5.2″26″ x 56″1.250″3.000″
.187″ N/A N/A N/A N/A
.250″ N/A N/A N/A N/A
 

Min/max part sizes for hardware

To learn how to set up your files for hardware, view our Hardware Design Guidelines.
For part-specific hardware specifications, view our Hardware Catalog.

MaterialThicknessMin Flat Part SizeMax Flat Part SizeMax 4 sided box flange height
 
5052 Aluminum.040″1″ x 1.5″36 x 46″3″
.063″1″ x 1.5″36 x 46″3″
.080″1″ x 1.5″36 x 46″3″
.090″1″ x 1.5″36 x 46″3″
.100″1″ x 1.5″36 x 46″3″
.125″1″ x 1.5″36 x 46″3″
.187″1″ x 1.5″36 x 46″3″
.250″1″ x 1.5″36 x 46″.3″
.375″1″ x 1.5″36 x 46″N/A
.500″1″ x 1.5″36 x 46″N/A
 
6061 Aluminum.040″1″ x 1.5″36 x 46″N/A
.063″1″ x 1.5″36 x 46″N/A
.080″1″ x 1.5″36 x 46″N/A
.125″1″ x 1.5″36 x 46″N/A
.187″1″ x 1.5″36 x 46″N/A
.250″1″ x 1.5″36 x 46″N/A
.313″1″ x 1.5″36 x 46″N/A
.375″1″ x 1.5″36 x 46″N/A
.500″1″ x 1.5″36 x 46″N/A
 
7075 Aluminum.125″1″ x 5″36 x 46″N/A
.190″1″ x 5″36 x 46″N/A
.250″1″ x 5″36 x 46″N/A
 
G90 Steel.030″N/AN/AN/A
.036″N/AN/AN/A
.048″1″ x 5″36 x 46″3″
.059″1″ x 5″36 x 46″3″
.074″1″ x 5″36 x 46″3″
 
Mild Steel.030″N/AN/AN/A
.048″1″ x 1.5″36″ x 46″3″
.059″1″ x 1.5″36″ x 46″3″
.074″1″ x 1.5″36″ x 46″3″
.104″1″ x 1.5″36″ x 46″3″
.119″1″ x 1.5″36″ x 46″3″
.135″1″ x 1.5″36″ x 46″3″
.187″1″ x 1.5″36″ x 46″3″
.2501″ x 1.5″36″ x 46″3″
.313″1″ x 1.5″36 x 46″N/A
.375″1″ x 1.5″36″ x 46″N/A
.500″1″ x 1.5″36″ x 46″N/A
 
304 Stainless Steel.030″N/AN/AN/A
.048″1″ x 1.5″36″ x 46″3″
.060″1″ x 1.5″36″ x 46″3″
.074″1″ x 1.5″36″ x 46″3″
.100″1″ x 1.5″36″ x 46″3″
.125″1″ x 1.5″36″ x 46″3″
.187″1″ x 1.5″36″ x 46″3″
.2501″ x 1.5″36″ x 46″3″
.375″1″ x 1.5″36″ x 46″N/A
.500″1″ x 1.5″36″ x 46″N/A
 
316 Stainless Steel.060″1″ x 1.5″36″ x 46″3″
.125″1″ x 1.5″36″ x 46″3″
.187″1″ x 1.5″36″ x 46″3″
.2501″ x 1.5″36″ x 46″3″

Min/max part sizes for plating

View Plating Guidelines
MaterialThicknessMin Flat Part SizeMax Flat Part Size
 
4130 Chromoly.050″1″ x 3″23″ x 23″
.063″1″ x 3″23″ x 23″
.125″1″ x 3″23″ x 23″
.190″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
 
Copper.040″1″ x 3″23″ x 23″
.063″1″ x 3″23″ x 23″
.1251″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.250″1″ x 3″23″ x 23″
 
Mild Steel.030″1″ x 3″23″ x 23″
.048″1″ x 3″23″ x 23″
.059″1″ x 3″23″ x 23″
.074″1″ x 3″23″ x 23″
.104″1″ x 3″23″ x 23″
.119″1″ x 3″23″ x 23″
.135″1″ x 3″23″ x 23″
.187″1″ x 3″23″ x 23″
.2501″ x 3″23″ x 23″
.313″1″ x 3″23″ x 23″
.375″1″ x 3″23″ x 23″
.500″1″ x 3″23″ x 23″

Min/max part sizes for powder coating

MaterialThicknessMin Flat Part SizeMax Flat Part Size
 
4130 Chromoly.050″1″ x 3″30″ x 36″
.063″1″ x 3″30″ x 36″
.125″1″ x 3″30″ x 36″
.190″1″ x 3″30″ x 36″
.250″1″ x 3″30″ x 36″
 
5052 Aluminum.040″N/AN/A
.063″1″ x 3″30″ x 36″
.080″1″ x 3″30″ x 36″
.090″1″ x 3″30″ x 36″
.100″1″ x 3″30″ x 36″
.125″1″ x 3″30″ x 36″
.187″1″ x 3″30″ x 36″
.250″1″ x 3″30″ x 36″
.375″1″ x 3″30″ x 36″
.500″1″ x 3″30″ x 36″
 
6061 Aluminum.040″N/AN/A
.063″1″ x 3″30″ x 36″
.080″1″ x 3″30″ x 36″
.125″1″ x 3″30″ x 36″
.187″1″ x 3″30″ x 36″
.250″1″ x 3″30″ x 36″
.313″1″ x 3″30″ x 36″
.375″1″ x 3″30″ x 36″
.500″1″ x 3″30″ x 36″
 
7075 Aluminum.125″1″ x 3″30″ x 36″
.190″1″ x 3″30″ x 36″
.250″1″ x 3″30″ x 36″
 
G90 Steel.030″N/AN/A
.036″N/AN/A
.048″N/AN/A
.059″N/AN/A
.074″N/AN/A
 
Mild Steel.030″N/AN/A
.048″1″ x 3″30″ x 36″
.059″1″ x 3″30″ x 36″
.074″1″ x 3″30″ x 36″
.104″1″ x 3″30″ x 36″
.119″1″ x 3″30″ x 36″
.135″1″ x 3″30″ x 36″
.187″1″ x 3″30″ x 36″
.2501″ x 3″30″ x 36″
.313″1″ x 3″30″ x 36″
.375″1″ x 3″30″ x 36″
.500″1″ x 3″30″ x 36″
 
304 Stainless Steel.030″N/AN/A
.048″1″ x 3″30″ x 36″
.060″1″ x 3″30″ x 36″
.074″1″ x 3″30″ x 36″
.100″1″ x 3″30″ x 36″
.125″1″ x 3″30″ x 36″
.187″1″ x 3″30″ x 36″
.250″1″ x 3″30″ x 36″
.375″1″ x 3″30″ x 36″
.500″1″ x 3″30″ x 36″
 
316 Stainless Steel.060″1″ x 3″30″ x 36″
.125″1″ x 3″30″ x 36″
.187″1″ x 3″30″ x 36″
.250″1″ x 3″30″ x 36″

Min/max part and tap sizes

View Tapping Guidelines
MaterialThicknessMin Flat Part SizeMax Flat Part SizeSmallest Inch Units TapSmallest Metric TapLargest Inch Units TapLargest Metric Tap
 
5052 Aluminum.040″N/AN/AN/AN/AN/AN/A
.063″1″ x 1.5″36″ x 46″4-40M2 x 0.410/32M4 x 0.7
.080″1″ x 1.5″36″ x 46″4-40M2 x 0.41/4-28M6 x 1.0
.090″1″ x 1.5″36″ x 46″4-40M2 x 0.41/4-28M6 x 1.0
.100″1″ x 1.5″36″ x 46″4-40M2 x 0.41/4-28M6 x 1.0
.125″1″ x 1.5″36″ x 46″4-40M2 x 0.41/4-28M10 x 1.5
.187″1″ x 1.5″36″ x 46″4-40M3 x 0.51/2-20M10 x 1.5
.250″1″ x 1.5″36″ x 46″4-40M3 x 0.51/2-20M10 x 1.5
.375″1″ x 1.5″36″ x 46″8-32M5 x 0.81/2-20M10 x 1.5
.500″1″ x 1.5″36″ x 46″10-32M5 x 0.81/2-20M10 x 1.5
 
6061 Aluminum.040″N/AN/AN/AN/AN/AN/A
.063″1″ x 1.5″36″ x 46″4-40M2 x 0.410-32M6 x 1.0
.080″1″ x 1.5″36″ x 46″4-40M2 x 0.410-32M10 x 1.5
.125″1″ x 1.5″36″ x 46″4-40M2 x 0.41/2-20M10 x 1.5
.187″1″ x 1.5″36″ x 46″4-40M2 x 0.41/2-20M10 x 1.5
.250″1″ x 1.5″36″ x 46″4-40M3 x 0.51/2-20M10 x 1.5
.313″1″ x 1.5″36″ x 46″4-40M2 x 0.41/2-20M10 x 1.5
.375″1″ x 1.5″36″ x 46″8-32M5 x 0.81/2-20M10 x 1.5
.500″1″ x 1.5″36″ x 46″10-32M5 x 0.81/2-20M10 x 1.5
 
7075 Aluminum.125″1″ x 1.5″36″ x 46″4-40M2 x 0.43/8-24M10 x 1.5
.190″1″ x 1.5″36″ x 46″4-40M3 x 0.51/2-20M10 x 1.5
.250″1″ x 1.5″36″ x 46″4-40M3 x 0.51/2-20M10 x 1.5
 
ABS.1251″ x 1.5″36″ x 46″8-32M4 x 0.73/8-24M10 x 1.5
.187″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5
.234″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5
 
Brass.040″N/AN/AN/AN/AN/AN/A
.063″1″ x 1.5″36″ x 46″4-40M2 x 0.410-32M6 x 1.0
.125″1″ x 1.5″36″ x 46″4-40M2 x 0.43/8-24M10 x 1.5
.187″1″ x 1.5″36″ x 46″4-40M2 x 0.41/2-20M10 x 1.5
.250″1″ x 1.5″36″ x 46″4-40M3 x 0.51/2-20M10 x 1.5
 
Copper.040″N/AN/AN/AN/AN/AN/A
.063″1″ x 1.5″36″ x 46″4-40M2 x 0.410-32M6 x 1.0
.1251″ x 1.5″36″ x 46″4-40M2 x 0.43/8-16M10 x 1.5
.187″1″ x 1.5″36″ x 46″4-40M2 x 0.41/2-20M10 x 1.5
.250″1″ x 1.5″36″ x 46″4-40M3 x 0.51/2-20M10 x 1.5
 
Delrin.125″1″ x 1.5″36″ x 46″4-40M2 x 0.43/8-24M10 x 1.5
.250″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5
 
G90 Steel.030″N/AN/AN/AN/AN/AN/A
.036″N/AN/AN/AN/AN/AN/A
.048″N/AN/AN/AN/AN/AN/A
.059″1″ x 1.5″36″ x 46″4-40M2 x 0.44-40M3 x 0.5
.074″1″ x 1.5″36″ x 46″4-40M2 x 0.44-40M6 x 1.0
 
HDPE.250″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5
.375″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5
.500″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5
 
Mild Steel.030″N/AN/AN/AN/AN/AN/A
.048″N/AN/AN/AN/AN/AN/A
.059″1″ x 1.5″36″ x 46″4-40M2 x 0.44-40M3 x 0.5
.074″1″ x 1.5″36″ x 46″4-40M2 x 0.410-32M6 x 1.0
.104″1″ x 1.5″36″ x 46″4-40M2 x 0.41/4-28M6 x 1.0
.119″1″ x 1.5″36″ x 46″4-40M2 x 0.45/16-24M8 x 1.25
.135″1″ x 1.5″36″ x 46″4-40M2 x 0.43/8-24M10 x 1.5
.187″1″ x 1.5″36″ x 46″4-40M2 x 0.41/2-20M10 x 1.5
.2501″ x 1.5″36″ x 46″4-40M2 x 0.41/2-20M10 x 1.5
.313″.950″ x 1.5″36″ x 46″1/4-20M4 X 0.71/2-20M10 x 1.5
.375″1″ x 1.5″36″ x 46″1/4-20M6 x 1.01/2-20M10 x 1.5
.500″1″ x 1.5″36″ x 46″1/4-20M6 x 1.01/2-20M10 x 1.5
 
Polycarbonate.118″1″ x 1.5″36″ x 46″8-32M4 x 0.73/8-24M10 x 1.5
.177″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5
.220″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5
 
304 Stainless Steel.030″N/AN/AN/AN/AN/AN/A
.048″N/AN/AN/AN/AN/AN/A
.060″1″ x 1.5″36″ x 46″4-40M2 x 0.410-32M6 x 1.0
.074″1″ x 1.5″36″ x 46″4-40M2 x 0.410-32M6 x 1.0
.100″1″ x 1.5″36″ x 46″4-40M2 x 0.41/4-28M6 x 1.0
.125″1″ x 1.5″36″ x 46″4-40M2 x 0.43/8-24M10 x 1.5
.187″1″ x 1.5″36″ x 46″6-32M3 x 0.51/2-20M10 x 1.5
.250″1″ x 1.5″36″ x 46″8-32M4 x 0.741/2-20M10 x 1.5
.375″1″ x 1.5″36″ x 46″1/4-20M6 x 1.01/2-20M10 x 1.5
.500″1″ x 1.5″36″ x 46″1/4-20M6 x 1.01/2-20M10 x 1.5
 
316 Stainless Steel.060″1″ x 1.5″36″ x 46″4-40M2 x 0.410-32M6 x 1.0
.125″1″ x 1.5″36″ x 46″4-40M2 x 0.43/8-24M10 x 1.5
.187″1″ x 1.5″36″ x 46″4-40M2 x 0.43/8-24M10 x 1.5
.250″1″ x 1.5″36″ x 46″8-32M4 x 0.71/2-20M10 x 1.5

Min/max part sizes for tumbling

View Tumbling Guidelines
MaterialThicknessMin Part SizeMax Part Size
 
5052 Aluminum.040″N/AN/A
.063″N/AN/A
.080″N/AN/A
.090″N/AN/A
.100″N/AN/A
.125″0.5″ x 1.5″4″ x 7″
.187″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″
.375″0.5″ x 1.5″4″ x 7″
.500″0.5″ x 1.5″4″ x 7″
 
6061 Aluminum.040″N/AN/A
.063″N/AN/A
.080″N/AN/A
.125″0.5″ x 1.5″4″ x 7″
.187″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″
.313″0.5″ x 1.5″4″ x 7″
.375″0.5″ x 1.5″4″ x 7″
.500″0.5″ x 1.5″4″ x 7″
 
7075 Aluminum.125″0.5″ x 1.5″4″ x 7″
.190″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″
 
1075 Blue Temper Spring SteelN/AN/AN/A
 
Brass.040″N/AN/A
.063″N/AN/A
.125″0.5″ x 1.5″4″ x 7″
.187″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″
 
4130 Chromoly.050″N/AN/A
.063″N/AN/A
.125″0.5″ x 1.5″4″ x 7″
.190″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″
 
Copper.040″N/AN/A
.063″N/AN/A
.1250.5″ x 1.5″4″ x 7″
.187″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″
 
Mild Steel.030″N/AN/A
.048″N/AN/A
.059″N/AN/A
.074″N/AN/A
.104″N/AN/A
.119″0.5″ x 1.5″4″ x 7″
.135″0.5″ x 1.5″4″ x 7″
.187″0.5″ x 1.5″4″ x 7″
.2500.5″ x 1.5″4″ x 7″
.3130.5″ x 1.5″4″ x 7″
.375″0.5″ x 1.5″4″ x 7″
.500″0.5″ x 1.5″4″ x 7″
 
304 Stainless Steel.030″N/AN/A
.048″N/AN/A
.060″N/AN/A
.074″N/AN/A
.100″N/AN/A
.125″0.5″ x 1.5″4″ x 7″
.187″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″
.375″0.5″ x 1.5″4″ x 7″
.500″0.5″ x 1.5″4″ x 7″
 
316 Stainless Steel.060″N/AN/A
.125″0.5″ x 1.5″4″ x 7″
.187″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″
 
Grade 2 Titanium.040″N/AN/A
 
Grade 5 Titanium.040″N/AN/A
.060″N/AN/A
.125″0.5″ x 1.5″4″ x 7″
.187″0.5″ x 1.5″4″ x 7″
.250″0.5″ x 1.5″4″ x 7″

Additional charts and guidelines

Min/Max Part Sizes

Processing Min/Max Part Sizes

Part Density Guidelines

Nesting Guidelines

Design Guidelines

Bending Deformation Guidelines

Hardware Catalog

Drill Size Reference Chart

Bending Calculator

3D File Guidelines

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